Bulk Bag Filler

BPS Bulk Bag Fillers are expertly engineered to load FIBCs quickly, accurately, and cleanly. Customized for seamless integration into existing mechanical systems, these fillers combine controlled material feed with load-cell weighing to deliver consistent net weights and stable, well-formed bags ready for transport.

Technical Design
  • Vibratory Deck
    • Flat Deck (Air/Electric)
    • Grid Deck (Air/Electric) (for use with roller conveyor)
  • Roller Conveyor (Gravity/Electric)
  • Screw Jack (to allow for different bag heights)
    • Air Cylinder, Electric or Manual
  • Metering Device for loading
    • Slide gate, rotary valve, screw feeder or vibratory feeder
  • Bag Support Arm Extensions
    • Bag support arm extend out to allow for easier access to the back bag loop supports (Manual/Air)
  • Bag Inflation prior to filling
  • Drum Adapter
    • Attaches to fill head and allows for single drum loading
  • Load Cells for accurate weighing
  • System Controls
    • Manual or Automated control system
  • Material of Construction
    • Mild Steel, 304 Stainless Steel or 316 Stainless Steel
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Customized Integration for Seamless Operations

BPS Bulk Bag Fillers are specifically designed with flexibility in mind, allowing easy customization to integrate into existing mechanical systems at plants and facilities. This adaptable design ensures minimal disruption during installation and rapid operational readiness, fitting effortlessly into diverse industrial environments.

Accurate, Repeatable Fill Weights

Integrated load cells monitor bag weight in real time and automatically cut off material flow at the target setpoint. This precision eliminates product giveaway and overfills, delivering consistent net weights batch after batch and directly lowering material costs.

Consistent, Densified Bag Fills

A vibratory densifying deck settles material throughout the fill cycle, removing voids and air pockets so each bag fills completely and squarely. Densified bags sit flat on the pallet, resist shifting or tipping, and stack safely for storage and transport.

Advanced Dust Collection System

Each Bulk Bag Filler is equipped with a sealed inflatable fill head and a sophisticated dust collection system, effectively preventing airborne particulate matter from escaping during the filling process. This critical safety feature maintains a clean working environment and ensures compliance with environmental and workplace safety standards.

Versatile Conveyor-Belt Loading and Unloading

Designed for operational versatility, BPS Bulk Bag Fillers offer convenient pallet infeed and discharge options. Facilities can choose from front or side roller conveyor-belt loading, with filled-bag discharge available from either the front or back of the unit. This flexibility supports streamlined integration into existing workflows and layouts.

Adjustable Bag Handling and Inflation

Height-adjustable hook arms accommodate a wide range of FIBC sizes, while pre-fill bag inflation opens and squares the bag before material enters. The result is faster hook-up, uniform bag geometry, and reduced operator handling.

Stand-alone or Integrated Solutions

Whether required as a standalone unit or as part of a larger, integrated material handling system, BPS Bulk Bag Fillers offer tailored solutions to meet diverse operational requirements. Facilities can confidently choose BPS fillers to enhance their productivity, improve packaging accuracy, and ensure operational excellence.

With Bulk Bag Fillers, facilities experience superior design, enhanced operational efficiency, and a commitment to excellence in material handling and packaging solutions.

Get A Quote

Use our contact form to get a quote or call BPS at 330-220-1440

FAQ

Frequently Asked Questions

Can the filler handle different bag sizes?
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Yes. Most models offer adjustable frames and spouts, making them compatible with a wide range of FIBC dimensions.
Does it handle both fine powders and coarse materials?
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Absolutely. You can adjust the fill rate, vibration settings, and bag spout to accommodate everything from delicate powders to larger granules or aggregates.
How accurate are the load cells?
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Depending on the model and calibration, load cells typically achieve weight tolerances as precise as ±0.5% or better, ensuring consistent fill weights.
What maintenance is required?
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Regularly inspect load cells, check air lines, clean the fill spout, and perform periodic calibrations. Following the manufacturer’s maintenance schedule will help sustain optimal performance.
Vibratory Motor Configurator

Vibratory Motor Configurator

Configure your custom vibratory motor with real-time pricing

Motor Size / Capacity

What size motor do you need?

💡 Why it affects price: Larger motors = more material, higher output, heavier bearings. This is usually the biggest cost driver.

Voltage / Phase

What electrical configuration do you require?

💡 Why it affects price: Special windings or custom electrical configurations raise manufacturing costs.

Pole Count (Speed)

What pole count do you need?

💡 Why it affects price: More poles require more copper/steel in stator/rotor windings → higher cost.

Environmental Rating (IP Protection)

What level of protection do you require?

💡 Why it affects price: Sealing, gaskets, special housings drive costs up.

Duty Cycle / Bearings

What duty cycle do you need?

💡 Why it affects price: Upgraded bearings and lubricants extend life but cost more.

Starter / Controls

Do you need a motor starter or controls included?

💡 Why it affects price: Controls are separate hardware — some customers supply their own, others need them bundled.

Accessories

Would you like to add accessories? (multi-select)

💡 Why it affects price: Each is an add-on item that increases materials + labor.

Documentation / Certifications

Do you require additional documentation or certifications? (multi-select)

💡 Why it affects price: Compliance documentation adds testing/administration overhead.

Configuration Summary

Base Price: $2,500
Total Price: $2,500