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BPS RecoverMax Fines Process
BPS RecoverMax Fines Process Best Process Solutions, Inc. (BPS) has introduced its new RecoverMax Fines Process, which effectively recovers any piece of metal greater than 1 mm. The heart of the system is the worldwide patent-pending RecoverMax Separator, which separates any piece of metal from glass and rock at a purity of over 98%. Once the metals are recovered, the system then completes the final step to produce a 0-3 mm copper/precious metals fraction, a 3-12 mm 95% purity copper fraction both to be sold as a refinery-grade product. The 3-12 mm Zorba fraction with 10-15% copper will then be marketed as a high grade Zorba product. The systems can
Rotary Electric Vibrators Deliver Long Life and Excellent Performance
Rotary Electric Vibrators Deliver Long Life and Excellent Performance A full line of heavy-duty rotary-electric vibrators and drives from Best Process Solutions (BPS) is designed for bins, hoppers, chutes, screeners, vibratory feeders, conveyors, tables and other vibratory applications. All provide continuous maximum-force operation—from 30 lbs. to more than 40,000 lbs. Our vibrating motors are designed to be dust-tight and splash-proof, providing excellent field performance in harsh environments including dirt, rain and snow. Heavy-duty construction—including ductile-iron castings, steel end covers and high-alloy fasteners—assures long life. Vibrating Motor Speeds Motors from BPS are available in 3600-, 1800-, 1200- and 900-RPM models, from 1/50th to 17½ horsepower. All units can be mounted horizontally
BPS Vibratory Feeders Designed for Tough Jobs
Vibratory Feeders Designed for Tough Jobs Vibratory feeders manufactured by BPS, Inc. are designed to smoothly convey products. Flow of material is adjustable, and flow rate can be variable or fixed. Available in electric or air-operated models, BPS heavy-duty vibratory feeders are designed with above-, below- or side-mounted drives and can be arranged for base mounting or overhead suspension. Feeders come in custom vibrating trough lengths; special trough designs available. Several basic models are available including air-operated light duty, air-operated heavy duty, twin-motor vibrating pan and grizzly feeders, electromagnetic, twin motor and special application feeders. Options include the BPS Inertial Isolation System™ that is designed to eliminate the transfer of
Bulk Material Handling in the Recycling Industry
Bulk Material Handling in the Recycling Industry Best Process Solutions, Inc. (BPS) was founded to fill a huge void that exists in the area of bulk material handling within the Recycling Industry due to consolidations. This corporation was establish with the following Mission Statement: To have the Best Technology Partners in the World. To continue to develop and implement the most advanced technologies in the area of Bulk Material Handling. To provide the highest level of customer service. Founded on these principals we have continued to push the envelope with cutting edge designs as proven with the launch of our NEW Concept Line Feeder (CFL). This line of vibratory feeders
Vibratory Tables from BPS Available in Flat Deck or Grid Deck
Vibratory Tables from BPS Available in Flat Deck or Grid Deck Vibratory Tables manufactured by Best Process Solutions, Inc. (BPS) are available in a complete line of air- or electric-powered models with load capacities to 10 tons. These versatile vibratory tables are used for settling product contents in drums, bulk bags, portable bins, bulk boxes, gaylords, lever packs, concrete, foundries and moulds. BPS vibratory tables are available in jogger tables, light duty, flat deck, grid deck, grid deck with rollers, flat deck with scale, and grid deck with scale. They are used in all of the bulk process industries including scrap metal, food, chemical, ceramics, glass, packaging, metal, mineral processing
Loss-of-Weight Vibratory Feeder Improves Productivity
Loss-of-Weight Vibratory Feeder Improves Productivity Recently, BPS manufactured a loss-of-weight vibratory feeder designed to feed batches of plastic reclaim scrap back into the product line. The batches typically ranged from 100 to 700 pounds. Upon signal from the customer’s PLC, the feeder automatically started and fed the batch to their floor covering reprocess line. A low-level light displayed the need for a hopper refill. The pause/refill operator button allowed the weight signal to be retained during the refill process. BPS offers a full line of “low,” loss of-weight feeders with storage hoppers. The unit shown here features a 60 cubic foot storage hopper with rack and pinion product level control
Bulk Handling System with Twin Screwer Feeder Increases Production for a Rubber Compounding Manufacturer
Bulk Handling System with Twin Screwer Feeder Increases Production for a Rubber Compounding Manufacturer Recently, BPS designed and manufactured a bulk handling system with twin screw feeder and poly bag clamp/scale station for a rubber compounding manufacturer based in southern Ohio. A brief system description includes: 1) Two-ton electric hoist and powered trolley to load the 2,500-pound bulk bags into our MTU 4000. 2) Unloading of the bulk bags in our MTU-4000 bulk bag unloader with powered agitation paddles. 3) Batch Feeding the material via our Twin Screw Feeder (TSF) onto a scale. 4) Holding the 50-pound bags with our pneumatic bag clamping assembly (PBC-50) 5) And coordinating all process
Seven Ingredient Automatic Feed System is Fully Automated
Seven Ingredient Automatic Feed System is Fully Automated Seven (7) types of carbon blacks are simultaneously fed into individual weigh hoppers. Vibratory Feeders meter product into 16 cu. ft. Net Weigh Hoppers supplied with air-operated fast acting Roller Slide Gates. Upon discharge, a Quiet Single Impactor Pneumatic Vibrator cleans the Weigh Hopper, before the gate closes. The batch is then transferred by Belt Conveyor to a 16 cu. ft. confirmation (check weigh) Hopper where the final weighment is either accepted or rejected. Accepted batches go directly to the Banbury mixer. If a batch is out of tolerance it is rejected via a Pantleg Diverter into a portable storage container at
Quick Clamping Poly Bag Holder Can Increase Accuracy in Many Applications
Quick Clamping Poly Bag Holder Can Increase Accuracy in Many Applications Best Process Solutions offers an air-cylinder operated quick clamp device, for holding poly bags in position during the filling and weighing process. Poly bags, ranging from one to 50 pounds net weight, are held in place while filled by a screw feeder or vibratory feeder. Our solution offers precise, dust-free operation with a high-level of accuracy. The clamp is signaled by a foot switch, and the entire assembly is mounted on an electronic 24-inch square scale platform. Bag supports are adjustable for varying heights up to 20 inches tall, allowing them to meet the needs of many applications. The in-feed spout
Live Bottom Bin Discharger Handles and Moves Unique Material
Live Bottom Bin Discharger Handles and Moves Unique Material A leading manufacturer of refractory/ceramic type products needed a way to hopper and control “feed a needle” material used as a reinforcement in their ad-mix. The 1″ long needle-like material’s inability to be fed by a screw and bridging in the hopper was a significant problem. They turned to Best Process Solutions for a more precise and controllable method for material handling. BPS designed a live bottom bin discharger with a 10 cubic foot storage hopper to meter the needles to the mixing process. The live bottom bin discharger eliminated all bridging and provided even flow to the BPS supplied 8″ x 48″
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